Portable Inductive Heating Device For Small - Scale Metal Component
Hardening And Welding
Application
Hardening transformer technology
- ØEmploy a multi - transformation ratio structural design, featuring
a wide matching range, easy adjustment, low heat generation, high
efficiency, and energy conservation.
- ØThe coil applies advanced winding techniques to effectively reduce
the leakage inductance of the transformer.
- Ø Select copper materials with low resistivity to significantly
reduce the copper loss of the transformer.
- ØUse high - quality magnetic cores to decrease the volume of the
transformer and reduce the magnetic core loss.
Through heating technology
- Ø Adopt series resonance technology, induction coil output high
voltage, small current. Resonance circuit loss average reduce 25
times than the parallel resonance. The whole machine energy-saving
10%-20%. Compare to the old medium frequency units, save energy 50%
or more.
- Ø Use the patent technology, has solved the induction coil high
voltage flint fault.
- Ø The induction furnace body adopts the heat insulation, thermal
insulation, insulation technology treatment. Not only the heat loss
is very small, but also greatly reduce the induction coil
maintenance cost.
- Ø The complete induction equipment consists inverted power supply,
temperature measurement display and temperature control and also
the PLC industrial control system. Have the automatic feeding,
infrared temperature measurement, fast material lifer, workpiece
sorting, Transmission machinery supporting linkage control
functions. The user can flexibly choose the related complete
equipment configuration according to the heating process.
Used for hardening gears, shafts, pipes, bearings, pump
accessories, steel plates, rollers, etc
1. Metal Processing Industry
In the metal forging process, the induction heating machine can
quickly heat the metal billet to the appropriate forging
temperature, precisely control the heating speed and temperature
distribution, ensure uniform heating of the metal billet, and
facilitate the forging of various complex - shaped components, such
as the crankshaft and connecting rod of an automobile engine,
significantly improving the forging efficiency and product quality.
Meanwhile, during the metal heat - treatment process, it can
perform quenching, tempering, annealing, etc. on metal workpieces,
improving the microstructure and properties of the metal, and
enhancing the hardness, toughness, and wear resistance of the
metal.
2. Electronic Manufacturing Field
In the circuit board assembly process, the induction heating
machine is used for soldering electronic components. It can quickly
and accurately heat the solder joints, evenly melt the solder,
improve the welding quality, and reduce problems such as false
soldering and short - circuits, ensuring the stability and
reliability of electronic devices. For semiconductor manufacturing,
it can precisely anneal and diffuse materials such as silicon
wafers, optimize the electrical properties of semiconductor
materials, and improve the performance and yield of chips, meeting
the high - precision and high - performance product requirements of
the electronics industry.
3. Food Packaging Industry
During the food packaging process, the induction heating machine is
used for sealing packaging materials such as aluminum foil. Through
induction heating, the aluminum foil is quickly and reliably sealed
with the packaging container, preventing food from getting damp and
deteriorating, extending the shelf life of food, and ensuring food
safety. At the same time, induction heating can also be used for
the hot - forming processing of packaging containers. According to
the packaging needs of different foods, metal or plastic materials
are heated and formed to produce various - shaped packaging
containers, improving the efficiency and aesthetics of food
packaging.
4. Medical Device Manufacturing
In the manufacturing of medical devices, the induction heating
machine can heat - treat metal components such as surgical
instruments, improving their hardness and sharpness, and ensuring
the reliability and safety of surgical instruments during use. For
the encapsulation of electronic components in medical devices,
induction heating can achieve fast and reliable connection,
ensuring the stability and performance of electronic components,
and meeting the high - precision and high - reliability
requirements of medical devices. In addition, induction heating can
also be used for the disinfection of medical devices. Through high
- temperature heating, bacteria and viruses are effectively killed,
ensuring the hygienic safety of medical devices.
Parameter
| item | value |
| place of Origin | China |
| Brand Name | YUYANG |
| Condition | New |
| Machine Type | Induction Heating Machine |
| Machinery TestReport | Provided |
| Marketing Type | New Product 2021 |
| Warranty of core components | 1 Year |
| Core Components | PLC, Motor |
| Warranty | 1 Year |
| Online support, Video technical support |
| Key Selling Points | Easy to Operate |
| After Warranty Service | Video technical support, Online support |
| Local Service Location | Malaysia, Saudi Arabia, Pakistan, India |
| Applicable Industries | Machinery Repair Shops, Manufacturing Plant, Other |
| Showroom Location | None |
| Rated Power output | 40kw |
| Work power | 340V-430V |
| Maximum input current | 60A |
| Volume(mm 3) | main:640*350*550mm transformer:510*300*450mm |
| Output current | 400-4500A |
| Gross weight | Host 54kg Extension 43kg |
| Power supply | Three phase 380v 50Hz |
| Time sting(atomatic time) | 1-99s |
| Cooling water | 0.2MPa 6L/min |
Operating Principle
The working principle of induction heating machines is rooted in
the electromagnetic induction phenomenon. An
alternating current source provides current to the induction coil.
As the current alternates, it creates a dynamic
magnetic field around the coil. When a metal object is placed in
this magnetic field, the changing magnetic flux
through the object induces an electric current, known as an eddy
current, within the metal. The resistance of the
metal to the flow of these eddy currents causes the conversion of
electrical energy into thermal energy, resulting
in the heating of the metal workpiece.
Advantages of Induction Heating Equipment
1. Fast heating: the minimum rate of heating is less than 1 second (rate of
heating is available for adjustment and control).
2. Wide coverage of heating: it can be used to heat various metal parts (replace removable
induction coil as per different
perating switches).
3. Easy installation: it can be used once it is connected with power source, induction
coil as well as water supply pipe and
rising pipe; it is small in size and light in weight.
4. Easy operation: you can learn to operate it within several minutes.
5. Fast start-up: it can be started to perform heating operation on condition that
water and power supply is available.
6. Low power consumption: As compared with conventional vacuum tube high frequency
equipments, it can save the power
by approximately 70%. The smaller the size of the work piece is,
the lower power consumption
would be.
7. High effectiveness: it has such features as uniform heating (it is applicable to
adjust the spacing of the induction coil to
ensure the appropriate temperature as required by each part of work
piece), fast warming and limited
oxic horizon, and can guard against any waste after annealing.
8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and
water shortage alarm indications
as well as automatic control and protection.
9. Controllable temperature: it is applicable to control the temperature for heating work
pieces as per the preset heating time,
and thereby control the heating temperature at a certain technical
point.
10. Comprehensive full load design: it can work continuously for 24 hours.
11. Small size and light weight: it has a weight of only several dozens of kilograms, of which,
the limited floor space can effectively
save the workshop space.
12. Elimination of high voltage: it requires no step-up transformer which may produce
approximately ten thousand voltage, and
thus can ensure the maximum safety.
